Starting a manufacturing business

At a glance

  • Accounts for sixth of UK economy and quarter of exports
  • UK manufacturing has suffered as Asian manufacturers undercut them on labour costs
  • Property costs are low but manufacturing is vulnerable to fluctuating material prices and exchange rates
  • High-tech, niche manufacturing can still prosper
  • Grants and tax credits are available, particularly in deprived areas
Car manufacturing in factory

Car manufacturing has suffered, but niche manufacturing can thrive


If you believe what’s written in the business press, only a fool would set up a manufacturer in the UK.

The father of the Industrial Revolution has long since given up its status as a leading manufacturing power, and the once-proud automotive sector is effectively moribund, save for a handful of small-scale, niche manufacturers.

The manufacturing sector still accounts for a sixth of the UK economy

The economics certainly don’t look good. Labour is cheaper in the former Eastern Bloc, and even lower in China and the other Asian manufacturing powers. The weakness of the pound in 2008 and 2009 brought some respite, but the drop in global demand limited how much headway UK exports could make.

Nevertheless, the manufacturing sector still accounts for a sixth of the UK economy and around a quarter of its exports, according to the Department for Business, Enterprise & Regulatory Reform (BERR). Although the sector has suffered in recent years, the government still sees it as a crucial contributor to the UK economy.

The BERR says: “The UK cannot compete on low wages, nor should we want to. The future of UK manufacturing depends on raising investment, and applying science, innovation, best practice and skills to create even better products.”

While some newspapers might sneer at the popularity of media studies at UK universities, they overlook the increase in the number of chartered engineers over the past few years. According to the Engineering and Technology Board and Engineering Council UK, there were 8,018 newly qualified staff in 2005, an increase of 39% on the previous year and the highest ever.

Poor productivity

Britain’s biggest problem, many economists think, is a lack of investment and low productivity. France and Germany might have high levels of unemployment (although the situation is improving in Germany), but the average worker in those countries produces 30% more per hour than the average UK worker.

Most commentators blame this on a lack of investment by UK employers in training and up-to-date equipment. So the first tip for someone thinking about buying a business in manufacturing is that, in most cases, you’ll have to pump money into processes and training to succeed.

Property trends are good early indicators of where the market is heading. “Metal-bashing is dead,” says one agent active in the industrial sector.

“The only substantial requirements for over 10,000 sq ft are for light assembly, and the larger needs are all distribution and warehousing, rather than manufacturing.”

But the lines between the two sectors are blurring. Businesses that might simply seem to be storing or distributing goods can actually be carrying out light assembly too.

Increasingly, this is a way to add value in a tight market. Importing goods in bits and putting them together using semi-skilled labour is — in some sectors at least — cheaper than bringing them in whole.

Food manufacturing is thriving, as are small workshops or factories dealing with high-specification or high-quality goods. It’s no coincidence that companies such as Morgan Cars in Worcestershire are still making a profit, while the British ‘bulk’ auto manufacturers that prospered in the 1970s are all now in foreign hands.

Almost everyone setting up or buying manufacturing businesses has technical experience or training in a niche area. Typically, they are engineers with a great idea or business plan that they want to put into practice, one that perhaps has been ignored by their current employers or partners.

 

2 comments about this article

comment by chris fairbrother
I would very much like to start a small manufacturing business here in the UK building high performance diesel sports motorcycles. I have already built a prototype and have begun the engineering drawings for a second prototype incorporating some very novel design features. I need backing and have approached banks and other funding institutions for support, but the up front equity they demand is far beyond my capacities. Too bad, because what I have in mind would appeal to a market thirsty for new and innovative products, new riding experiences, fresh approaches in design. Our proud tradition in building motorcycles of high quality is now down to a couple of large manufacturing concerns. Where are the small factories? Why are small enterprises not encouraged? Where are the pioneering spirits anymore? Guys like me eventually shrug our shoulders and walk away from the whole dismal scene. If any one reads this who has a vision like mine then please contact me. Small, highly innovative business is the way forward. Always has been.
comment by RAJESH PONDICHERRY
i need small scale business idea in india(pondicherry)

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